Our Production Base &
Modern Infrastructure
Gökrail unifies heavy industry manufacturing processes under a single roof in its integrated facilities spanning 70,000 m² of enclosed space.
End-to-End Manufacturing Line
The chronological flow of all engineering stations in our factory, from raw material entry to the finished wagon rolling onto international tracks.
Material Receiving, Quality Approval & Smart Storage
Raw materials and steel profiles arriving at our facilities are first subjected to compliance tests against technical specifications by our Receiving Quality Control department. Approved materials are barcoded in our smart storage systems and made ready for production in raw material halls.
Material Preparation & Modular Internal Logistics
Stored steel plates undergo material preparation by being processed with millimeter precision on CNC laser and plasma cutting machines. All prepared components are scanned and dispatched via internal fleet lines to dedicated halls for wagon body chassis or bogie assembly according to the production routing.
Welded Fabrication & NDT Quality Inspection
Chassis assembled by robotic and manual welding lines in dedicated halls are transferred to our NDT (Non-Destructive Testing) unit. Our expert quality control engineers inspect all weld seams, burrs, and assembly traces at a micro level, guaranteeing 100% structural integrity.
Surface Blasting, Industrial Priming & Baking
Steel structures approved by NDT enter giant shot-blasting chambers for metal surface preparation to ensure paint adhesion and corrosion resistance. Immediately after, primer paint is applied by robotic systems in climate-controlled cabins and left to cure in baking units.
Accessory Outfitting & Mechanical Bogie Mating
Buffers, draw gear packages, pneumatic hoses, and all other wagon accessories are mounted on the body out of the oven. Once outfitted, the massive main chassis is lifted by high-capacity overhead cranes and mated with millimeter accuracy onto the running gear (bogie) systems waiting below.
Final Inspection, Dynamic Brake Testing & Dispatch
Fully assembled wagons are moved to the final test station where static and dynamic brake testing, leakage checks, and overall functional tests are conducted. Wagons successfully passing all test protocols and receiving certification are dispatched for delivery onto global rail logistics networks.
Our Office & Factory
Our official offices and factories, built with state-of-the-art technology, form the geographic pillars of Gökrail's manufacturing quality.
HEAD OFFICE
location_on Istanbul, Turkiye
Bahar Cd. Nurolpark Sitesi J Blok Kat:16 No:162, 15 Temmuz Mahallesi, Bağcılar – İstanbul
SİVAS FACTORY
location_on Doganca, Sivas
Doğanca Köyü OSB Mevkii 3 Sk. No:4/1 Merkez / Sivas